Wednesday 5 March 2014

Is Expendable Packaging too expensive?

In a recent article that I was quoted in Duncan Murcott, IPS Lando, claimed that expendable packaging is more than being a cheap solution which is a widely circulated point within the industry.

Duncan states in the article that the benefits include maximising cubic utilisation, minimising damage, minimising re-packing, choosing the right material then reducing production and handling costs.

There are other products on the market that do this, if not better. Ensuring that you are aware of all the information is key.

All of these benefits and efficiency improvements are delivered by the range of Macro Plastics’ products. They deliver on all of those mentioned above to their fullest potential making them a sensible returnable packaging solution.

In the article it states that Macro Plastics provide one-waytrip solutions. We supply the pooling and logistics companies who then offer one-way journeys. This is an additional reduction to the overall cost as the returnable packaging doesn’t require a returned cost.

Expendable packaging is not in line with the industry’s vision towards lean and low-cost. Cardboard does not only add handling procedures inbound as it cannot go straight to the assembly line. It incurs an additional cost & procedure as it is an extra outbound component when it is disposed.

Cardboard cannot go to line side as it creates dust and an unclean environment with the cars powertrain and electronics. So if you ship in expendable you have to ship via a transition warehouse who will unpack the parts from cardboard and into plastic before they go to the assembly line........so no 1TA (one touch assemble) as the parts are being handled twice and risk of damage. One touch assembly helps to reduce the risk associated with safety standards which is an important area. 


Yes, it is all in the design. Designing a product that reduces the carbon footprint, improves quality and efficiency, and reduces costs and the product can be used again. This comes in the form of ReturnablePackaging.

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