Keep Up With the Fresh Produce Industry

An industry as competitive as the fresh produce market requires innovative solutions to feed the requirements that growth demands.

I will be exhibiting the HybridBin, the latest product to come out of Macro Plastics, at the Fruit Attraction trade show from 15^th -17^th October in Madrid. Macro Plastics have delivered the most innovative packaging solution to be seen on the fresh produce market, with combination of plastic moulded bins and wooden frames.

The Fruit Attraction trade show is the perfect venue to showcase the HybridBin. The fruit and vegetable market in Europe is the ideal location for the HybridBin to be put to use and experience the results it can provide for growers that wooden crates can’t.

With demand continuously increasing the need to move large quantities and reduce timescales are two of the important requirements of fresh produce buyers. Two requirements that are beyond wood. Two requirements that the HybridBin can deliver on.

The Macro Plastics stand will be in Hall 3 on Stand 3F05C, I will be at the trade show for the duration from 15^th – 17^th October. If you would like more information on the HybridBin come along to the stand I can explain to you exactly what the bin can do for your supply chain.

Having visited Eurasia Packaging in Istanbul, Macfruit in Italy and the London fresh produce shows the HYBRID is unique in its design and concept and there is nothing to touch it for value and innovation. Probably the only really new Returnable packing product you will see at Fruit Attraction.

The Cost Down Alternative to Wood in the Fresh Produce Industry

Driving down costs at any point during the supply chain will draw attention. This is where the Hybrid Bin enters the frame in the fresh produce industry.

Wood has been the main material used in the transportation of fresh produce for decades and because it has been used for so long there has been little thought about alternative materials.

The nature of market pressures and evolution is now forcing the fresh produce industry to look into alternatives. The main market pressures are cost and achieving value for money, in order to comply with these areas new materials are the only way forward. Plastic is the only sensible option in choosing a new material.

Using the Hybrid Bin as returnable packaging for your fresh produce is the most economical way of replacing wooden bins. The Hybrid Bin is more environmentally friendly, hygienic and easier to wash than wooden bins. This is coupled with the Hybrid Bin being more durable and having a longer lifespan than current wooden bins which automatically reduces the overall cost for growers.

The pack out of the Hybrid Bin compared to the current wooden bins is a marked improvement, increasing value for money in comparison to wood and then, in the long run, reduced costs as you will require less bins. The reduction on cost is considerable and the availability to nest in transport.

All aspects of the Hybrid Bin point to financial improvements over the existing wooden bins.

Don’t take all of this as gospel, come and experience the financial efficiencies for yourself. I can arrange the opportunity of a FREE trial of the bins to see first-hand and compare to your existing bulk packaging. 

The Hybrid Bin taking Hygiene and Product Quality Standards to the Next Level

Supermarkets and fresh produce retailers are striving for fresher produce and higher quality standards. Alongside this is food hygiene and protecting the goods.

Macro Plastics’ Hybrid Bin are made from virgin polypropylene, FDA approved plastic certified for safe use with food products. So not only are they safe, the Hybrid Bins are environmentally friendly which is another key element of the fresh produce market today. Also this provides a residual value to the product at the end of its life cycle as they can then be recycled.

Safety, hygiene and quality are three key components that we at Macro Plastics have concentrated on in the design of the Hybrid Bin. Ventilation and the ease of cleaning and maintaining were high on the agenda.

The Hybrid Bin comes with ventilated surfaces and solid surfaces. The ventilated bin is available to the fresh produce and citrus markets and the solid hybrid is ideal for the juicing and meat industries as well as other markets. 

The ventilated version of the bin allows the products to cool as quickly as possible ensuring there is a constant air flow throughout the product therefore increasing product life.  The ventilation slots are coupled with nonporous surfaces to reduce liquid absorption leading to fresher produce resulting in better quality and longer shelf life, exactly what fresh produce retailers crave.

The surfaces and rounded corners of the Hybrid bin are designed to reduce the risk of damage from bruising and improve the quality of the product when it is delivered to the processor or packer/ retailer. Also, the Hybrid Bin is easy to clean and sanitize, this improves hygiene standards reducing the risk of contamination from different products.

The Hybrid Bin delivers on all of these areas to levels that wood has never been able to achieve, this is the perfect way for the fresh produce to move forward in terms of bulk packaging in the supply chain.

Macro Plastics is able to offer the opportunity of a free trial period to use the Hybrid Bin as a trial without yet making a decision from wooden bins. You can then see how the bin works and improve your efficiencies. 

Why are Fresh Produce Growers still using Wooden Bins?

Macro Plastics’ Hybrid Bin is the perfect packaging solution for the fresh produce industry at every stage from harvesting, storage to shipping. Plastic has to be the material of choice for the produce industry as it ensures the quality of its contents from field to supermarket.

Wood is no longer a viable option for the fresh produce industry due to increased risk of contamination and required hygiene standards. Therefore, plastic is the only solution with the Hybrid Bin being the first on the market.

The Hybrid Bin uses both plastic and wood together to create the most cost effective and efficient returnable bulk bin of its kind. The plastic bins sit inside wooden frames that the growers are able to make from their existing wooden bins. This reduces waste as the old materials are not just thrown away, reducing the cost of moving to the new plastic alternative.

The reluctance to use plastic has always been down to the increased costs over using wood. Now with the blend of both, the Hybrid Bin is able to offer fresh produce growers all the benefits of plastic at an affordable cost. The Hybrid Bin answers all of the issues that wood and cardboard have never been able to do.

Reducing damage is one of the pertinent issues for growers, driving down the cost of damages to their produce has a direct effect on their bottom line. Wood has been one of the main materials used to ship fresh produce but is susceptible to splinters and contamination. Macro Plastics’ Hybrid Bin offers a strong alternative.

The Hybrid Bin with its smooth edges is able to increase the pack out reducing the risk of bruising and damage compared to using wooden bins. The Hybrid Bin is perforated therefore keeping the contents fresh and is able to cool the produce effectively.

When being returned the bins are nested inside each other and the wooden frames can be placed inside ready for the grower to use again in the field.  These features are considerable financial improvements over the basic wooden bins.

When not in use over the Winter months, the growers can nest them in straight stacks. This reduces both the storage space required and damages from being blown over in wintery conditions, something that cannot be said for the current wooden bins.

The Hybrid Bin is now being used in the US as a direct replacement to wooden bins which are no longer viable. They have been designed in response to fresh produce grower’s demand for a cost-effective solution.

This is the answer to European growers packaging problems.

And it is available on a FREE trial.

We invite you to trial the Hybrid Bin in your own environment and experience all of the benefits for yourself. 

How can your supply chain be improved with the Hybridbin?

A packaging solution like the Hybridbin provides an edge over competitors as it moves the fruit supply chain into the 21^st century.

Cost savings are the obvious benefit, by purchasing the Hybridbin removes the continuous purchase of cardboard and wood. Other benefits include savings on storage costs, increased capacity, freshness of products as a result of the improved ventilation, bruise buffer to reduce damages and reduction in transport costs.

The Hybridbin brings together plastic and wood in an effective product that aims to transform the supply chain for fruit producers. The wood provides a structural frame adding support and the plastic is made from FDA-approved materials and has smooth surfaces and rounded corners helping to reduce damage to the products.

The Hybridbin also significantly reduces shipping costs both the frame and bins can be effectively stored on return. The plastic bins can be nested and the frames can be collapsed and shipped separately. This is in comparison to containers already on the market that are stacked as opposed to sitting inside each other.

The storage benefits are also in relation to storing the bins when they are not being used. As they can be nested it saves on the space as you are able to have more in a stack. The Hybridbin is also safer than other containers as the stacks are more rigid and the risk of them toppling over is considerably lower.

It is known within the industry that wood is a cheaper alternative but has its downfalls; this is the reason why Marco Plastics have merged together plastic and wood. This provides our customers with the best of both worlds. This is a cost-effective packaging solution that delivers quality products.

The Hybridbin is the most economical agriculture plastic bulk bin on the market ensuring efficiency improvements and high food safety standards. 

The Hybridbin will be launched at the Fruit Logistica exhibition in Berlin from the 5^th – 7^th February in the US Pavilion, Hall 23, Stand A03. 

Can Packaging make your workplace a Safer Environment?

Health and safety is on the top of everyone’s list of priorities. When people talk about health and safety a number of areas spring to mind.

The question is, is packaging one of them?

The IsoBin, which has been designed by Macro Plastics, is for the automotive industry with safety at the forefront along with the crucial elements of weight and capacity.

The automotive industry has always been a leader when it comes to keeping high standards of safety throughout their lengthy manufacturing process.

Irrespective of how heavy something is components in the automotive industry pose some degree of risk to the safety of the handlers. This is where Macro Plastics have identified where they can help with a packaging solution that meets all of the industry’s requirements.

In recent years there has been a decline in the durability and safety of bins used in the manufacturing of automotive vehicles. This has been due to the cost pressures facing business, the price of virgin resin and the encouraging demand to recycle packaging.

Macro Plastics are now able to deliver the IsoBin which is stronger, more durable and lighter but more importantly safer than other designs already on the market. This delivers a cost effective package to transport components internationally which is integral in today’s market and ensures the safety of the contents and of the handlers involved in the process.

Automotive manufacturers are increasingly looking towards international business models which need to be effective at every stage. The IsoBin is exactly what they require in order to transport from continent to continent.

The IsoBin is a great alternative form of returnable packaging compared to cardboard and steel, the benefits include reduced noise pollution, contamination and damage to components arriving at the line.

A plastic IsoBin is able to go straight to the assembly line which improves time efficiency and reduces the cost as it reduces the processes required to handle other forms of packaging. Commonly when cardboard is used the components have to be unpacked before then being taken lineside.

The weights of the plastic bins add to the cost effectiveness as opposed to metal pallet boxes. Due to the weight of the metal boxes it reduces the amount of components you are able to transport in a sea container.

The Macro Plastics ISO Bin is also available as a “One Way Rental” option across all Deep and Short Sea Supply Chains. This means you can use a Returnable Packaging option but only pay for sending your goods one way. So for example an automotive part made in US to be put on a vehicle assembled in Europe can be sent from US to European assembly plant only paying for this one way passage. Compared to other methods where there is a cost for the package to be sent internationally and an addition cost for the package to be returned.

With the movement towards international models shipping requirements differ across continents. The IsoBin has been designed to meet US, European and Asian footprints. This is standard for use around the world, increasing safety, durability and capacity.

I find it crazy that up until now plastic has not been standardised for ISO sea containers. As a result of the IsoBin being the first use of plastic in this way we have had to put the design through rigorous testing to comply with all the regulations, this resulted in our testing budget being tripled.

The IsoBin will go a long way to improving the costs and effectiveness for returnable packaging for the global automotive industry.