Plastic containers are not just beneficial for Fresh Produce itself but also handling & storage

Designed to make handling easier, the Marco Plastics’ bin are considerably lighter than wood, this increases ease of handling by the workers on the farms and forklift trucks.

Workers only handle bins when they need to be turned or pushed into place unlike wood where there is more effort required.

Shaped feet and 4 way entry improves movement when forklifts are being used around the factory and warehouse. This improves productivity especially when the process involves 2 lifts, the second lift can be made faster and simpler from 90 degrees.

Shipping and storing is another fantastic feature of the Macro Bins as they can be nested therefore reducing space and costs. The design allows for three bins to be nested inside each other. As you can see from the video, one bin can be stored on its side inside another. Then a third can be flipped upside down and slotted on top to form a box. As a result, it reduces space and cost by a third compared to wooden bins.

Outstanding durability, built to withstand impacts that would ruin a wooden bin. Being on a farm and being handled by heavy machinery there are going to be instances of heavy impact. As the bin is built to withstand more than wood that reduces the costs of repairs and replacements. The Macro Bin can be repaired through hot air welding, a cost effective method that extends the life of the bin, something can’t be done with wood. The plastic that Macro Bins are made from are UV resistant therefore can be stored outside in warm climates without having to worry they are going be damaged.

Then when you do eventually reach a point when you would like to replace the bin they can be recycled, which you will be able to receive a fee for. So not only is the bin cost effective to purchase and use but at the end of its lifecycle it provide revenue. 

Keeping fruit fresher for longer with Macro Plastic bins

In an age when customers want the freshest fruit and vegetables possible all year round, growers are required to step up to these demands which the market dictates to them.

As with all areas of business, when demands change you need to keep with the market and to do that your practises and tools need to evolve over time.

In order to, provide customers with fresher apples that have a longer shelf life Crane & Crane are now using plastic bins throughout their growing process instead of wood.

Ventilation is key to keeping the fruit fresher forlonger.  The fruit cools more rapidly in storage in plastic, producing a better piece of fruit in terms of appearance and taste. Crucially, this enhances its shelf life which in turn reduces waste and costs.

As opposed to wood, that Crane & Crane were using previously, the plastic containers have ventilation holes throughout. Ventilation and the cooling process are vital for Crane & Crane in America due to the climate. There is an increased need for the quick cooling methods in the orchards and farms across southern Europe and Asia too due to the warm climate all year round. These slight adjustments from wood to plastic can benefit the bottom line of the business by reducing costs.

In order for Crane & Crane to supply apples globally all year round they have the world largest cooling facility. Storage is a key area of their operation and the plastic bins play a large role in this process.

The plastic bins stack and store a lot better than wooden bins. Crane & Crane are impressed with the interlocking design as the bins can be stacked higher than wooden and are a lot safer. This improves the handling process and productivity whilst storing the apples, reducing the time the forklift drivers need when ensuring bins are stacked correctly. All they have to do is line them up, send them down and the bins lock into place in a straight stack.

Crane & Crane have invested money in this as they saw see a benefit to their consumers and customers which naturally benefited their business.

Everything comes back to quality which has never changed over the decades they have been producing apples. What has changed is how they deliver that quality. One of these changes has been the move to Macro Plastics’ bin. 

“The Bin of the future” - Dubois Agrinovation

From harvest, handling and storage in the field, warehouse and factory, the Macro Bin is exactly what Dubois Agrinovation have been looking for.

Dubois Agrinovation calls it “the bin of the future” because “quality products require quality containers”.  The bins are made of high resistant injection moulded plastic, meets all the modern requirements of food product handling.

1.       Food product handling

2.       Food quality preservation

3.       Environmental health

4.       Ease of handling

5.       Durability / impact resistance

6.       Work safety

The Macro Bin preserves quality during and after harvest which is something wood could offer but only to a certain standard. The quality requirements by customers and consumers of fresh produce are on a continuous rise, wooden bins can no longer fulfil these requirements.

A key point to make is that the top lip and corners are round which reduces bruising and damage to the produce compared to wood. With ventilation slots on 4 sides and base, cooling becomes more efficient with constant air flow and products will remain fresher longer.

It is easier to create more uniform stacks leaving gaps between each stack which increases air flow during storage helping to maintain an even temperature in all bins.

The cleaning process is a lot easier than wooden bins, disinfection is also made a lot simpler as the plastic is non-porous which is FDA approved. No chemicals or water are absorbed ensuring no organisms or pathogens can be carried like wood which reduces the risk of contamination of the produce.

What are you looking for from Fruit Attraction this year?

As a fresh produce grower you will no doubt be looking for solutions to the issues that you have had for a long time. You may have come across solutions that have ticked some of your boxes but not all of them, so you have decided against looking into it further.

Now, this has changed in the shape of the HybridBin. A product that caters for all a fruit and vegetable grower could want from their returnable packaging solution.

The detail that has gone into the design of the HybridBin has allowed Macro Plastics to produce a revolutionary packaging solution.

I will be exhibiting the HybridBin at the Fruit Attraction trade show in Madrid from the 15^th -17^th October. This is a perfect opportunity for fresh produce growers to see the HybridBin first hand, giving you a clear idea of how this product can perform for your business.

Have you been meaning to look for a new returnable solution for your produce but not got round to it?

Had enough of the old wooden bins? Are they no longer suitable for your needs?

Well, the Fruit Attraction show is a fantastic opportunity for you to invest some of your time in getting to know what the HybridBin can do compared to your existing bulk bin solution. The HybridBin is the first product of its kind to merge wood with plastic with the fundamental aims concentrating on a return on investment and improve the quality of produce delivered to the buyers.

The HybridBin is set to transform the way the fresh produce industry transports their goods and the results they can produce in this increasingly competitive market.

Feel free to visit the Macro Plastics’ stand in Hall 3 Stand 3F05C. I will be more than happy to answer any of your questions and talk you through the product.

Keep Up With the Fresh Produce Industry

An industry as competitive as the fresh produce market requires innovative solutions to feed the requirements that growth demands.

I will be exhibiting the HybridBin, the latest product to come out of Macro Plastics, at the Fruit Attraction trade show from 15^th -17^th October in Madrid. Macro Plastics have delivered the most innovative packaging solution to be seen on the fresh produce market, with combination of plastic moulded bins and wooden frames.

The Fruit Attraction trade show is the perfect venue to showcase the HybridBin. The fruit and vegetable market in Europe is the ideal location for the HybridBin to be put to use and experience the results it can provide for growers that wooden crates can’t.

With demand continuously increasing the need to move large quantities and reduce timescales are two of the important requirements of fresh produce buyers. Two requirements that are beyond wood. Two requirements that the HybridBin can deliver on.

The Macro Plastics stand will be in Hall 3 on Stand 3F05C, I will be at the trade show for the duration from 15^th – 17^th October. If you would like more information on the HybridBin come along to the stand I can explain to you exactly what the bin can do for your supply chain.

Having visited Eurasia Packaging in Istanbul, Macfruit in Italy and the London fresh produce shows the HYBRID is unique in its design and concept and there is nothing to touch it for value and innovation. Probably the only really new Returnable packing product you will see at Fruit Attraction.

What are Fresh Produce Growers looking for from their Supply Chain?

The supply chain and logistics are an essential element of the process for fresh produce growers.

But what do fruit and vegetable producers really want from their supply chain?

·         Value for money?

·         Reduced transportation costs?

·         Less damages?

·         Increased quantities and a faster process?

·         Meet increased health and safety standards from buyers?

These are just a few of the main areas growers would ideally like to improve in their supply chain through their packaging. Like most things in business there will always be at least one criterion that cannot be catered for. This is made even harder when supermarkets and fresh produce buyers are continuously increasing their requirements and standards.

Have you been in search of one solution that ticks all of those boxes?

Macro Plastics Hybrid Bin is the answer to all of those areas. The Hybrid Bin will be on display in Istanbul at the Eurasia PackagingFair from the 18^th – 21^st September. At this international packaging fair you can see firsthand this revolutionary returnable packaging solution and how it can benefit fresh produce.

Merging plastic with wood has never been seen in the returnable packaging market before. Coupling these two materials together is a far more viable returnable solution than wooden crates that are currently the default choice. This needs to change in order for the fresh produce industry to improve.

The Hybrid Bin delivers on all of the 5 points that I have highlighted above. That is something that no other returnable packaging solution can do currently.

I will be with KayaPlas who will be exhibiting the Hybrid Bin at the Eurasia Packaging Fair in Istanbul from 18^th to 21^st September. You can find me in Hall 3 Stand 318 B, come and see how the Hybrid Bin can transform your fresh produce supply chain. 

Transportation & Storage of the Hybrid Bin

In our previous blogs on the Hybrid Bin we have looked at the benefits to the quality of the fresh produce.

The benefits that the Hybrid Bin delivers to the logistics and transportation of fresh produce as well as the storage are revolutionary to the market. The design process not only focused on the fresh produce but also the handling and usage of the returnable packaging solution.

Shipping and transportation costs are on the increase and there is a great need to reduce costs where possible and drive value for money.

The Hybrid Bin is the first product in the world to combine wood and plastic bins that can be safely nested on the return journey therefore reducing the space required. This method reduces the delivery costs, providing the cheapest plastic returnable compared to what is currently available on the market.

The interlocking design has improved the safety element when stacking with fresh produce in. The bins can be securely stacked ten bins high, ensuring the contents is safe with a bruise buffer and reducing the risk of toppling over and causing injury. With health and safety being a hot topic it has to be a fundamental area of the product.

The secure stack and nesting improvements in comparison to products already on the market are also focused on when the Hybrid Bin is not in use. Secure stacking allows growers to have higher stacks therefore reducing space required for storage. They are less susceptible to be damaged by the wintery conditions or blown over.  

The Cost Down Alternative to Wood in the Fresh Produce Industry

Driving down costs at any point during the supply chain will draw attention. This is where the Hybrid Bin enters the frame in the fresh produce industry.

Wood has been the main material used in the transportation of fresh produce for decades and because it has been used for so long there has been little thought about alternative materials.

The nature of market pressures and evolution is now forcing the fresh produce industry to look into alternatives. The main market pressures are cost and achieving value for money, in order to comply with these areas new materials are the only way forward. Plastic is the only sensible option in choosing a new material.

Using the Hybrid Bin as returnable packaging for your fresh produce is the most economical way of replacing wooden bins. The Hybrid Bin is more environmentally friendly, hygienic and easier to wash than wooden bins. This is coupled with the Hybrid Bin being more durable and having a longer lifespan than current wooden bins which automatically reduces the overall cost for growers.

The pack out of the Hybrid Bin compared to the current wooden bins is a marked improvement, increasing value for money in comparison to wood and then, in the long run, reduced costs as you will require less bins. The reduction on cost is considerable and the availability to nest in transport.

All aspects of the Hybrid Bin point to financial improvements over the existing wooden bins.

Don’t take all of this as gospel, come and experience the financial efficiencies for yourself. I can arrange the opportunity of a FREE trial of the bins to see first-hand and compare to your existing bulk packaging.